Golf mk5 volkswagen workshop manuals power transmission 6speed automatic gearbox 09g automatic gearbox, gears, control removing and installing valve body installing valve body. Accurate valve body identification is crucial as the styles do not interchange. This self study program gives general descriptions of the 09g gearbox and shows the special features in combination with. The detailed function of each solenoid and clutch is illustrated in figure 1. Mar 05, 2019 awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. Fr, bellows globe valve, the valve book neles pdf, mitral valve repair free download pdf, you best body. Vw will not release rebuilding information to even us technicians the only repair information we have on these transmissions are the following. The detailed steps below correlate to the quick guide steps. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear.
Clutches k1, k2 and k3 transmit the engine torque to the planetary gear. Flotech and southern valve have experienced valve technicians to repair and calibrate control valves from a variety of control valve manufacturers. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p universal valve body reaming fixture by sonnax due to the complexity of some valve or pump bodies, existing reaming processes cant be used to repair worn components. After transmission overhaul, replacement or valve body replacement, the shift adapts must. Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Repair kit for valve body and tells you what other videos did not. Information about rebuild transmission 09k, 09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. Jun 18, 2008 09g transmission is not servicable for a rebuild. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. There are two little t20s and a bunch of large t30s. Solenoid valves, electrical pressure control valves, 2004 golf. After transmission overhaul, replacement or valve body replacement, the shift adapts must be cleared to zero and then the vehicle must be driven.
The t20s hold the valve body together and if you separate them you might loose checkballs and springs. New problems facing the 09g by bill brayton automatic. These kits involve boring the aluminum and installing sleeves and valves. Awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. Actuators and associated instrumentation are disassembled, inspected, repaired and tested to the manufacturers specifications. Browse all sonnax 09g, 09k, 09m transmission parts here, or use the filters below to find just what you are looking for. Fits all tf60sns see more info 4f27e fnr5 servo bore repair kit. In order to properly fix a 09g valve body, it will have to be modified beyond its stock form. Removing every valve from the valve body will make the.
Removing and installing oil pan, oil filter, slide valve body and internal wiring loom. Please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed there are 4 styles of 09g k valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. In the usa, they offered a 7 year, 100,000miles extended warranty on this component because it is liable to fail. For this reason the 09g is plagued with shift quality complaints. Take the torx bolt out and pull the manual valve gently out of the valve body.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Get 09g transmission repair manual pdf file for free from our online library pdf file. At special tools, testers and auxiliar y items required angle wrench v. Control valve inspection, repair and rebuilding can be performed at your. The top countries of suppliers are china, taiwan, china, from which the percentage of dsg 7 speed valve body supply is 98%, 1% respectively. I just did the valve body on my daughters 2003 vw beetle 1. The modern automatic transmission dl501 is developed by audi ag for allwheel drive vehicles with longitudinal arrangement of the power unit. Product information and payment information is available simply. Lower valve body bottom side toyota a245e246e cooler bypass valve install as shown spring. But at the same time the box has lost in reliability indicators. In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. I began my search over the forum and notice that everyone has talked about the valve body of these. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts.
This modification of transmissions has proved as cheap for repair 09g tf60sn 61sn and. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the remanufacturer and the end consumer. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Place an ink mark across the aluminum casting at 9 and 3 oclock to identify the. Getting 09g valve body repair manual is easy and simple. It used to slipgrab from 12 and 23 so i went ahead and bought a rebuilt valve body from. Sunbelt valve body builders is in a privileged position because of the new market segment emerging from the changes in the transmission industry. Brakes b1 and b2 and the freewheel multiply the engine torque at. This modification of transmissions has proved as cheap for repair 09g tf60sn61sn and. Buffalo engine components product catalog and online store. Refer to figure 107 for lower front valve body exploded view and identification of valves. Some fluid will run out when you remove the valve body. Skoda octavia ii 2004, octavia ii 2010, octavia iii 20, octavia iii 2014, superb ii 2008, superb ii 2011, yeti 2010, yeti 2011 gearbox 02q and 0fb workshop manual pdf free online edition 06.
Notice the locations of the checkballs and relief valve, and pay attention to when to insert the main pressure regulator retainer pin. A valve body is the complete assembly to include components that may be in a valve body kit. Vw 6speed automatic transmission 09g repair manual edition. Faulty 09g valve body transmission kicking and slipping. Information and repair instructions for the automatic gearbox 09g. I have contacted america, and verified that my 09g aisin co.
Repair groupslist of workshop manual repair groups. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. Index oe case, so the valve body location and the two ports to lube and k2 clutch will be at 6 oclock. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g 09m designation. Sunbelt valve body builders best selling valve bodies. Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a parts. Because the awf21 is an aisin transmission, this unit has several taps for checking clutch apply pressures figures 8 and 9. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring.
List of workshop manual repair groupslist of workshop manual repair groupslist of workshop manual repair groups repair group 00 technical data 32 torque converter 37 controls, housing 38 gears, control 39 final drive differential technical information should always be available to the foremen and mechanics, because their. Volkswagen 09g 09k tf60 aisin warner 6 speed valve body identification. Common problems with the volkswagen jetta 09g valve body. According to the owner of the vehicle the transmission was only. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61.
Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Click on a productnumber to see the pricing, stock and detailed information. Aug 26, 2016 this is an advertisement for a oim valve body repair 6 speed, we are a new company that specialises in all types of vehicals, we can supply and fully fit a 100% remanufactured valve at a. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the. Ok, here i go i will try to put everything in order to detail as much as i can on what ive been experiencing with the 09g transmission on my mk5 jetta 2. Revmax has been offering high quality computer dyno tested valve bodies for almost a decade. Once a repair had been made, shift or apply issues still existed at times requiring.
Feb 4, 2018 09g valve body transgo shift kit intall transmission repair. The ecm uses the can protocol for diagnostic communication. Shop with us today for quality new and used transmission parts. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. A wide variety of dsg 7 speed valve body options are available to you, there are 109 suppliers who sells dsg 7 speed valve body on, mainly located in asia.
View details 2277109 a500 a518 a618 sonnax manual valve. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. This will resolve your flare concern if you do not have any other problems. Vehicle transmission and driv etrain automatic transmissiontransaxle valve body ser vice and repair removal and replacement 09g, 6 speed at valve body, removing and installing valve body, removing and installing, 09g, 6 spd.
At this point pull the torx bolts out of the valve body. Revmax brings you 09g tf60sn oem updated valve body. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Ship direct to repair shop we provide an outthedoor price, with shipping, for a replacement remanufactured 09g series valve body direct to your repair shop. Ac tools 096, 097, 098, 01m, 01n, 01p automatic choice. Widespread breakage is failure of solenoids which already. Introducing the new aisinwarner 6speed most fordproduced transmissions only have a tap for checking line pressure, and maybe a tap for epc pressure. Jul 25, 2015 details about manual valve body assy has earned a track record of excellent service. Volkswagen transmission repair, rebuild or replacement 09g. Our example was in the middle of the 5 steps figure 12.
Here is the access download page of 09g transmission repair manual pdf, click this link to download or read online. A dull bore is a sign of very light to no wear on a valve bore. Also identify on back of valve body whether is has 4 holes or 6 holes. Refer to figure 112 for channel plate screen location on the upper. Do you know where they sell transmission repair manuals for a. To clarify the details and get more accurate information on how to solve the problem of thumps, jerks, shudders when changing gears please contact us.
Aisinwarner 09g electronics anatomy of shift controls rostra. Worn valve body circuits must be restored to original factory specifications in order to operate properly. Pan service kit see more info 09g tf60sn pump bushing. Bushings are available from valve body pro at 8776117767. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. In the left screen you can drag the map around to find your product based on the technical overview. The solenoid that regulates that clutch to apply is the n282 solenoid. Adjusting clutch control valves on aisin fwd 6speeds.
This manual contains the procedures necessary to diagnose, rebuild andor repair the 09g09m transaxle and is. For details, see the 2007 toyota tundra repair manual pub. Valve body kits free delivery possible on eligible purchases. Read online now 09g transmission repair manual ebook pdf at our library. From 2014maktrans service station offers quality valve body repair on its own equipment with the replacement of sonnax valves enlarged and standard ones, in order to avoid loss of oil pressure and prolong the life of the automatic. The remaining two control line pressure and torque converter lockup. The sonnax valve body reaming fixture allows for consistent reaming. Please see photos to identify the plate code in right corner of valve body. Aisin warner tf60sn, tf61sn, tf62sn, tf63sn, tf64sn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control automatic choice 0044 01761 452255 menu. Up for bid is this used a541e a540 transmission, manual. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue.
Brakes b1 and b2 and the freewheel multiply the engine torque at the gearcase. Workshop repair and service manuals volkswagen all models free online. Removing and installing wiring harness for solenoid valves and senders. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Part 3 you noticing, so pay close attention to where they belong. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. But as automatic transmissions evolved so has the hydratest into a data acquisition test. Audi, jetta, passat, 09g09m atsg pdf online download. This kit can be used in any of six locations in three different valve body applications. Keep in mind these are minimum and maximum pressure specifications.